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NCV 10‑22 (01)

Original operating instructions

Information about the operating instructions

About these operating instructions

  • Warning! Read and understand all accompanying documentation, including but not limited to instructions, safety warnings, illustrations, and specifications provided with this product. Familiarize yourself with all the instructions, safety warnings, illustrations, specifications, components, and functions of the product before use. Failure to do so may result in electric shock, fire, and/or serious injury. Save all warnings and instructions for future reference.
  • Image alternative products are designed for professional users and only trained, authorized personnel are permitted to operate, service and maintain the products. This personnel must be specifically informed about the possible hazards. The product and its ancillary equipment can present hazards if used incorrectly by untrained personnel or if used not in accordance with the intended use.
  • The accompanying documentation corresponds to the current state of the art at the time of printing. Please always check for the latest version on the product’s page on Hilti’s website. To do this, follow the link or scan the QR code in this documentation, marked with the symbol Image alternative.
  • Ensure that these operating instructions are with the product when it is given to other persons.

Explanation of symbols

Warnings

Warnings alert persons to hazards that occur when handling or using the product. The following signal words are used:
DANGER
DANGER !
  • Draws attention to imminent danger that will lead to serious personal injury or fatality.
WARNING
WARNING !
  • Draws attention to a potential threat of danger that can lead to serious injury or fatality.
CAUTION
CAUTION !
  • Draws attention to a potentially dangerous situation that could lead to personal injury or damage to the equipment or other property.

Symbols in the operating instructions

The following symbols are used in these operating instructions:
Image alternative Comply with the operating instructions
Image alternative Instructions for use and other useful information
Image alternative Dealing with recyclable materials
Image alternative Do not dispose of electric equipment and batteries as household waste
Image alternative Hilti Li‑ion battery
Image alternative Hilti charger

Symbols in illustrations

The following symbols are used in illustrations:
Image alternative These numbers refer to the illustrations at the beginning of these operating instructions.
Image alternative The numbers in illustrations refer to important work steps or to components important for the work steps. In the text, the corresponding numbers draw attention to these work steps or components, e.g. (3) .
Image alternative Item reference numbers are used in the overview illustration and refer to the numbers used in the key in the product overview section.
Image alternative This symbol is intended to draw your special attention to certain points for handling the product.

Product-dependent symbols

Symbols on the product

The following symbols can be used on the product:
Image alternative The product supports near-field communication (NFC) technology compatible with iOS and Android platforms.
Image alternative Li-ion battery
Image alternative Never use the battery as a striking tool.
Image alternative Do not drop the battery. Never use a battery that has suffered an impact or is damaged in any other way.

Product information

Image alternative products are designed for professional users and only trained, authorized personnel are permitted to operate, service and maintain the products. This personnel must be specifically informed about the possible hazards. The product and its ancillary equipment can present hazards if used incorrectly by untrained personnel or if used not in accordance with the intended use.
The type designation and serial number are printed on the rating plate.
  • Write down the serial number in the table below. You will be required to state the product details when contacting Hilti Service or your local Hilti organization to inquire about the product.
    Product information
    Backpack
    		 NCV 10‑22
    Generation
    		 01
    Serial no.

Declaration of conformity

Image alternative
The manufacturer declares, on his sole responsibility, that the product described here complies with the applicable legislation and standards.
The technical documentation is filed here:
Hilti Entwicklungsgesellschaft mbH | Tool Certification | Hiltistrasse 6 | D-86916 Kaufering, Germany

Safety

Safety precautions

Image alternative WARNING Study all safety instructions and other instructions, images and technical data with which this power tool is provided. Failure to observe the instructions below can result in electric shock, fire and/or serious injury.
Keep all safety precautions and instructions for future reference.
  • Use the product and accessories only when they are in perfect working order.
  • Never tamper with or modify the product or accessories in any way.
  • Risk of injury by falling tools and/or accessories. Before starting work, check that the battery and installed accessories are secure.
  • Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating the power tool may result in serious personal injury.
  • Use product and accessories only in accordance with these instructions. Take the working conditions and the work to be performed into account. Use of power tools for applications other than those intended can result in hazardous situations.
  • Take good care of the power tool. Check that moving parts operate satisfactorily and do not jam, and make sure that no parts are broken or damaged in such a way that the power tool might no longer function correctly. Have damaged parts repaired before using the tool. Many accidents are caused by poorly maintained power tools.
  • Do not lull yourself into a false sense of security and do not flout the safety rules for power tools, even if you are familiar with the power tool after using it many times. Caress handling could cause serious injury within fractions of a second.
  • Do not dip the product under water or into any other liquid.
Using and handling the cordless power tool
  • Recharge the batteries only with the chargers specified by the manufacturer. A charger that is suitable for a certain type of battery may present a risk of fire when used with other types of battery.
  • Use only the specified batteries in power tools. Use of any other batteries may create a risk of injury and fire.
  • When the battery is not in use, keep it away from paper clips, coins, keys, nails, screws and other small metal objects that could cause bridging between the terminals. A short circuit between the battery terminals may cause burns or a fire.
  • Liquid may leak from the battery if used incorrectly. Avoid contact with the liquid. If contact accidentally occurs, flush with water. If the liquid contacts the eyes, also seek medical attention. Liquid escaping from the battery can cause skin irritation or burns.
  • Do not use damaged or modified batteries. Damaged or modified batteries may behave unpredictably and lead to fires, explosions or risk of injury.
  • Do not expose batteries to fire or excessive temperatures. Fires or temperatures over 130 °C (265 °F) may cause an explosion.
  • Follow all instructions on battery charging and never charge the battery or the battery-powered tool outside the temperature range stated in the operating instructions. Incorrect charging or charging outside the approved temperature range may destroy the battery and increase the risk of fire.

Careful handling and use of batteries

  • Comply with the following safety instructions for the safe handling and use of Li-ion batteries. Failure to comply can lead to skin irritation, severe corrosive injury, chemical burns, fire and/or explosion.
  • Use only batteries that are in perfect working order.
  • Treat batteries with care in order to avoid damage and prevent leakage of fluids that are extremely harmful to health!
  • Do not under any circumstances modify or tamper with batteries!
  • Do not disassemble, crush or incinerate batteries and do not subject them to temperatures over 80 °C (176 °F).
  • Never use or charge a battery that has suffered an impact or been damaged in any other way. Check your batteries regularly for signs of damage.
  • Never use recycled or repaired batteries.
  • Never use the battery or a battery-operated power tool as a striking tool.
  • Never expose batteries to the direct rays of the sun, elevated temperature, sparking, or open flame. This can lead to explosions.
  • Do not touch the battery poles with your fingers, tools, jewelry, or other electrically conductive objects. This can damage the battery and also cause material damage and personal injury.
  • Keep batteries away from rain, moisture and liquids. Penetrating moisture can cause short circuits, electric shock, burns, fire and explosions.
  • Use only chargers and power tools approved for the specific battery type. Read and follow the relevant operating instructions.
  • Do not use or store the battery in explosive environments.
  • If the battery is too hot to touch, it may be defective. Put the battery in a place where it is clearly visible and where there is no risk of fire, at an adequate distance from flammable materials. Allow the battery to cool down. If it is still too hot to touch after an hour, the battery is faulty. Consult Hilti Service or read the document entitled "Instructions on safety and use for Hilti Li-ion batteries".
    Observe the special guidelines applicable to the transport, storage and use of lithium-ion batteries.
    Read the instructions on safety and use of Hilti Li-ion batteries that you can access by scanning the QR code at the end of these operating instructions.

Description

Product overview

Image alternative
  1. Power outlet
  2. Catch, battery compartment
  3. Grip
  4. Air vents
  5. Lid, battery compartment
  6. Shoulder straps
  7. Battery
  8. Internal vibrator
  9. Waist strap
  10. Operating switch

Intended use

The product described is a backpack-type portable power supply. The power supply is designed to accommodate Hilti Nuron Li‑ion batteries of the B 22 series as the source of energy. The power supply is intended solely for operation of an internal vibrator with built-in electric motor.
Image alternative
  • For this product, use only Hilti Nuron lithium-ion batteries of the B 22 series. For optimum performance, Hilti recommends the batteries stated in this table for this product.
  • For these batteries, use only Hilti chargers of the type series stated in this table.

Items supplied

Portable power supply, operating instructions
Other system products approved for use with this product can be found at your local Hilti Store or at: www.hilti.group

Status indicators of the Li‑ion battery

Hilti Nuron Li-ion batteries can indicate state of charge, fault messages and the battery's state of health.

Indicators for state of charge and fault messages

Short-press the release button of the battery to get whichever of the following status indications is applicable at the time.
WARNING
Risk of injury by a falling battery!
  • If the release button is pressed with a battery inserted in the product, subsequently check that the battery is correctly re-engaged and secure.
State of charge and, if applicable, faults are indicated constantly as long as the connected product is switched on.
Status
 Meaning
Four (4) LEDs show constantly green
 State of charge: 100 % to 71 %
Three (3) LEDs show constantly green
 State of charge: 70 % to 51 %
Two (2) LEDs show constantly green
 State of charge: 50 % to 26 %
One (1) LED shows constantly green
 State of charge: 25 % to 10 %
One (1) LED slow-flashes green
 State of charge: < 10 %
One (1) LED quick-flashes green
 The Li-ion battery is completely discharged. Recharge the battery.
If the LED again starts quick-flashing after the battery has been charged, consult Hilti Service.
One (1) LED quick-flashes yellow
 The Li-ion battery or the product in which it is inserted is overloaded, too hot or too cold, or experiencing some other fault.
Bring the product and the battery to the recommended working temperature and do not overload the product when it is in use.
If the message persists, consult Hilti Service.
One (1) LED shows yellow
 The Li-ion battery and the product in which it is inserted are not compatible. Consult Hilti Service.
One (1) LED quick-flashes red
 The Li-ion battery is locked and cannot be used. Consult Hilti Service.

Indicators showing the battery's state of health

To check the battery's state of health, press the release button and hold it down for longer than three seconds. The system does not detect a potential malfunction of the battery due to misuse, for example battery dropped or pierced, external heat damage, etc.
Status
 Meaning
All LEDs show in sequence, followed by one (1) LED showing constantly green.
 The battery can remain in use.
All LEDs show in sequence, followed by one (1) LED quick-flashing yellow.
 The check to ascertain the battery's state of health did not complete. Repeat the procedure, or consult Hilti Service.
All LEDs show in sequence, followed by one (1) LED showing constantly red.
 If a connected product can still be used, the remaining battery capacity is below 50 %.
If a connected product can no longer be used, the battery has reached the end of its useful life and has to be replaced. Consult Hilti Service.

Technical data

Output power, system
 42.4 V, 3PΔ, 200 Hz~, 1000 W
Degree of protection
 IP X4
Ambient temperature for operation
 −17 ℃ … 40 ℃
Storage temperature
 −20 ℃ … 70 ℃

Battery

Battery operating voltage
 21.6 V
Weight, battery
 See the section headed "Intended use"
Ambient temperature for operation
 −17 ℃ … 60 ℃
Storage temperature
 −20 ℃ … 40 ℃
Battery charging starting temperature
 −10 ℃ … 45 ℃

Preparations at the workplace

WARNING
Risk of injury by inadvertent starting!
  • Before inserting the battery, make sure that the product is switched off.
  • Remove the battery before making any adjustments to the power tool or before changing accessories.
Observe the safety instructions and warnings in this documentation and on the product.

Charging the battery

  1. Before charging the battery, read the operating instructions for the charger.
  2. Make sure that the contacts on the battery and the contacts on the charger are clean and dry.
  3. Use an approved charger to charge the battery.

Inserting the battery

WARNING
Risk of injury by short circuit or falling battery!
  • Before inserting the battery, make sure that the contacts on the battery and the contacts on the product are free of foreign matter.
  • Make sure that the battery always engages correctly.
  1. Charge the battery fully before using it for the first time.
  2. Open the lid of the battery compartment.
  3. Push a battery into the product until it engages with an audible click.
  4. Check that the battery is seated securely.
  5. Repeat the procedure for the second battery.
  6. Close the lid of the battery compartment.

Removing the battery

  1. Open the lid of the battery compartment.
  2. Press the release button of a battery.
  3. Remove the battery from the product.
  4. Repeat the procedure for the second battery.
  5. Close the lid of the battery compartment.

Operation

Observe the safety instructions and warnings in this documentation and on the product.

Settling portable power supply on shoulders

Image alternative
  1. Shrug the product on to your shoulders as if it were a backpack. Slip your arms through the shoulder straps and position the shoulder straps on your shoulders.
Image alternative
  1. Close the clip catch of the waist belt.
Image alternative
  1. Adjust the waist belt.
    • Flip the strap clips up to loosen the waist belt.
    • Pull both ends of the waist belt forward to tighten the belt.
Image alternative
  1. Close the clip catch of the chest strap.
Image alternative
  1. Adjust the chest strap.
Image alternative
  1. Adjust the shoulder straps.
    • Tilt the strap buckles up to loosen the shoulder straps.
    • Pull the ends of the straps down to tighten the shoulder straps.

Connecting internal vibrator

Image alternative
  1. Open the cover of the power outlet.
  2. Plug the internal vibrator’s supply cord into the power outlet.
  3. Hook the strain relief to the waist belt.

Activating power outlet

Image alternative
  • Activate the operating switch to establish the electricity supply to the power outlet.
    • The green LED indicates that the power outlet is activated.
    • The orange LED indicates a low battery charge.

Operating internal vibrator

  • To operate the internal vibrator correctly, follow the directions in its operating instructions.

Deactivating power outlet

When you stop working with the internal vibrator, always also deactivate the power outlet of the NCV 10‑22 .
Image alternative
  • Deactivate the operating switch to switch off the electricity supply to the power outlet.
    • The LEDs go out.
    The power outlet of the NCV 10‑22 is deactivated automatically after 30 minutes of non-use.

Care and maintenance

WARNING
Risk of injury with battery inserted !
  • Always remove the battery before carrying out care and maintenance tasks!
Care of the product
  • Carefully remove stubborn dirt.
  • Carefully clean the air vents, if present, with a dry, soft brush.
  • Use only a slightly damp cloth to clean the housing. Do not use cleaning agents containing silicone as these can attack the plastic parts.
  • Use a dry, clean cloth to clean the contacts of the product.
Care of the Li‑ion batteries
  • Never use a battery with clogged air vents. Clean the air vents carefully using a dry, soft brush.
  • Avoid unnecessary exposure of the battery to dust and dirt. Never expose the battery to high levels of moisture (e.g. by being dipped in water or left in the rain).
    If a battery has been soaked by moisture, treat it as a damaged battery. Isolate it in a non-flammable container and consult Hilti Service.
  • Keep the battery free of extraneous oil and grease. Do not permit dust or dirt to accumulate unnecessarily on the battery. Clean the battery with a dry, soft brush or a clean, dry cloth. Do not use cleaning agents containing silicone as these can attack the plastic parts.
    Do not touch the contacts of the battery and do not remove the factory-applied grease from the contacts.
  • Use only a slightly damp cloth to clean the housing. Do not use cleaning agents containing silicone as these can attack the plastic parts.
Maintenance
  • Check all visible parts and controls for signs of damage at regular intervals and make sure that they all function correctly.
  • Do not use the product if signs of damage are found or if parts malfunction. Immediately have the product repaired by Hilti Service.
  • After cleaning and maintenance, install all guards and protective devices and check that they are in full working order.
To help ensure safe and reliable operation, use only genuine Hilti spare parts and consumables. Spare parts, consumables and accessories approved by Hilti for use with your product can be found at your Hilti Store or online at: www.hilti.group

Transport and storage of cordless tools and batteries

Transport
    CAUTION
    Accidental starting during transport !
  • Always transport your products with the batteries removed!
  • Remove the battery/batteries.
  • Never transport batteries loose and unprotected. During transport, batteries should be protected from excessive shock and vibration and isolated from any conductive materials or other batteries that may come in contact with the terminals and cause a short circuit. Comply with the locally applicable regulations for transporting batteries.
  • Do not send batteries through the mail. Consult your shipper for instructions on how to ship undamaged batteries.
  • Prior to each use and before and after prolonged transport, check the product and the batteries for damage.
Storage
    WARNING
    Accidental damage caused by defective or leaking batteries !
  • Always store your products with the batteries removed!
  • Store the product and the batteries in a cool and dry place. Comply with the temperature limits stated in the technical data.
  • Do not store batteries on the charger. Always remove the battery from the charger when the charging operation has completed.
  • Never leave batteries in direct sunlight, on sources of heat, or behind glass.
  • Store the product and batteries where they cannot be accessed by children or unauthorized persons.
  • Prior to each use and before and after prolonged storage, check the product and the batteries for damage.

Troubleshooting

If a problem occurs, always observe the charge-status and fault indicator of the battery. See the section headed Status indicators of the Li‑ion battery .
If the trouble you are experiencing is not listed in this table or you are unable to rectify the problem by yourself, contact Hilti Service.
Trouble or fault
 Possible cause
 Action to be taken
Battery does not engage with an audible click.
 The retaining lug on the battery is dirty.
  • Clean the retaining lug and re-insert the battery.
Product cannot be switched on.
 Battery is discharged.
  • Change the battery and charge the empty battery.
Battery not fully inserted.
  • Push the batteries in until they engage with an audible click.

Disposal

WARNING
Risk of injury due to incorrect disposal! Health hazards due to escaping gases or liquids.
  • DO NOT send batteries through the mail!
  • Cover the terminals with a non-conductive material (such as electrical tape) to prevent short circuiting.
  • Dispose of your battery out of the reach of children.
  • Dispose of the battery at your Hilti Store , or consult your local governmental garbage disposal or public health and safety resources for disposal instructions.
Image alternative Most of the materials from which Hilti products are manufactured can be recycled. The materials must be correctly separated before they can be recycled. In many countries, your old tools, machines or appliances can be returned to Hilti for recycling. Ask Hilti Service or your Hilti sales representative for further information.
Image alternative
  • Do not dispose of power tools, electronic equipment or batteries as household waste!

Manufacturer’s warranty

  • Please contact your local Hilti representative if you have questions about the warranty conditions.

Further information

Accessories, system products and more information about your product can all be found → here.
 
China RoHS (Restriction of Hazardous Substances)
Image alternative
This table is valid for the China market.

Hilti Li-ion batteries

Instructions for Use and OperationThis documentation uses the term battery to describe rechargeable Hilti Li-ion battery packs containing several Li-Ion cells joined together. These batteries are to be used in Hilti power tools exclusively. When using Hilti power tools, use Hilti original battery packs!
Hilti batteries are state of the art and are equipped with cell management and cell protection systems.
DescriptionThe batteries are composed of cells that contain lithium-ion storage materials that are capable providing high specific energy density. Unlike NiMH and NiCd batteries, Li-ion batteries have a minimal memory effect, but they are extremely susceptible to external impact, deep discharge, and high temperatures. See Safety WARNING
Find our battery-powered products at your Hilti Store or at:
www.hilti.group | USA: www.hilti.com
Safety
  • Batteries must not be modified or tampered with!
  • Never use recycled or repaired batteries conducted by non-Hilti companies.
  • Do not use or charge batteries that have suffered mechanical impact, have been dropped from a height or show signs of damage. Examine your batteries regularly for signs of damage, such as shredding, cuts or punctures.
  • Never use the battery or a battery-operated power tool as a hammer.
  • Avoid eye or skin contact with leaking liquids!
  • See What to do in case of damaged batteries
  • Damaged batteries can leak fluid which may moisten adjacent objects. Clean these objects with warm soapy water and replace the damaged batteries.
  • See What to do in case of damaged batteries
  • Never expose batteries to elevated temperature, sparking, or an open flame because the battery may explode.
  • Do not touch the battery poles with your fingers, tools, jewelry, or other metallic objects because this may cause a short circuit, electrical shock, burns or explosions.
  • Keep batteries away from rain or moisture. Penetrating moisture can cause short circuits, electrical shock, burns or explosions.
  • Only use chargers and power tools approved for the specific battery type. Read and follow the instructions in the respective user manuals.
  • Do not store or use the battery in explosion-prone environments containing combustible liquids or gases. An unexpected battery malfunction can cause an explosion under those conditions.
What to do in case of damaged batteries
  • If a Hilti battery is found to be damaged, contact your Hilti service partner.
  • If a battery is leaking, use safety goggles and gloves to avoid direct eye or skin contact.
  • To store a damaged battery, place the battery in a non-flammable container and cover the battery with dry sand, chalk powder (CaCO3) or silicate (Vermiculite). Then, close the lid air-tight and store the container away from flammable gases, liquids, or objects.
  • Dispose of the container at your Hilti Store , or consult your local governmental garbage disposal or public health and safety resources for disposal instructions. Do not ship or mail damaged batteries!
  • Use a chemical spill cleanup kit to remove leaked battery fluid.
What to do in case of dysfunctional batteries
  • Watch for abnormal battery behavior, such as faulty charging or unusually long charging times, noticeable power loss, unusual charger LED activity, or leaking fluids. These are signs of an internal problem.
  • If you suspect an internal battery problem, contact your Hilti service partner.
  • Should the battery be in operational or no longer chargeable or leaking fluid, dispose of it as described above.
  • See What to do in case of damaged batteries .
What to do in case of a battery fire
    WARNING
    Battery fire hazard! A burning battery releases hazardous and potentially explosive liquids and fumes that can lead to corrosion injuries, burns or explosions.
  • Wear your personal protective equipment when you tackle a battery fire.
  • Provide sufficient venting to permit hazardous and potentially explosive fumes to escape.
  • Leave the room immediately in case of intense smoke emission.
  • Consult a doctor in case of any skin or respiratory irritation.
  • Battery fires should be extinguished with water. Powder fire extinguishers and fire blankets are ineffective with Li-Ion batteries. Fires started by a lithium-ion battery in nearby materials can be extinguished with any appropriate extinguishing agent.
  • Do not try to move large quantities of damaged, burning, or leaking batteries. Instead, remove surrounding materials and isolate the batteries. If the scale of the fire is larger than can be extinguished with available methods, contact the nearest firefighting authority.
In the case of a single burning battery,:
  • Scoop the battery up with a shovel and drop it into a bucket of water, which will reduce the risk of igniting adjacent cells that have not yet reached run-away temperature.
  • Wait for the battery to cool down completely.
  • See What to do in case of damaged batteries .
Shipping and storage
  • Ambient operating temperature to be kept between -17°C and +60°C / 1°F and 140°F.
  • Storage temperature to be kept between -20°C and +40°C / -4°F and 104°F.
  • Do not store batteries on the charger. Separate battery from charger after use.
  • Store batteries in a cool and dry place. Cool storage will increase battery life. Never store batteries where they are exposed to direct sunlight, on sources of heat or behind glass.
  • Batteries should not be sent through the mail. Consult your shipper for instructions on how to ship undamaged batteries.
  • Do not transport batteries in bulk, loosely packaged. During transport, batteries should be protected from excessive shock and vibration and isolated from any conductive materials or other batteries that may come in contact with the terminals and cause a short circuit.
Maintenance and disposal
  • Keep the battery free of oil and grease. If the battery is exposed to oil or grease, remove the contamination with a clean dry rag.
  • Never use a battery with clogged venting slots. Clean the venting slots carefully with a soft brush to prevent debris from entering the battery.
  • Prevent unnecessary exposure of the battery to dust or debris and never subject the battery to soaking moisture (e.g., submerged in water or left out in the rain).
  • If the battery becomes dirty, clean it with a soft brush or clean, dry rag.
  • If a battery is exposed to soaking moisture, treat it as a damaged battery and isolate it in a non-flammable container.
  • See What to do in case of damaged batteries
  • Improper disposal may cause health hazards from leaking gases or fluids. Dispose of the battery at your Hilti Store , or consult your local garbage disposal or public health and safety resources for disposal instructions. Do not ship or mail damaged batteries!
  • Do not dispose of batteries as household waste.
  • Dispose of your battery out of the reach of children. Cover the terminals with a non-conductive material (such as electrical tape) to prevent short circuiting.